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| The next step is to attach the
cd case to the fans mounting bracket using a few
dabs of hot glue tack it in place. There will be
some minor gaps between them but that’s ok
at this point. |
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| Once the glue has hardened and
you have the position of the cd case even, use some
hot glue to fill any gaps between the 2 peaces to
help prevent air leaks and provide additional structural
support. |
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| Now that we have this nice mountable
tunnel for the air to flow threw we will need to
install the electrical elements. This is really
an easy step and requires 4 holes per emitter or
collector. To do this we used a set of pliers and
a hot nail. The reason we chose to melt the holes
is it doesn’t allow micro cracks to form that
can cause problems later as we found that the plastic
was rather brittle. You will want no more than one
inch between emitter and the collector or the unit
will not perform well for you. |
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| With the holes in place we will
add the collector wire first. Using some pliers
bend the wire into a U shape and then slide it into
the holes you made. Its important to try to get
the arch of the wire to match the same contour of
the tunnel walls. Use ample hot glue to secure the
collectors wire to the tunnel. But leaving enough
exposed wire to attach the wires from the transformer
later on. |
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| With the collector wire in place
and secure thread the guitar wire threw the holes
and lightly twist them together. Using some hot
glue make sure the wire is secure and as tight as
possible. If you do this step before you install
the collector wires the tunnel will flex under the
wires tension and it will be very hard to get the
wires tight. Use ample hot glue to secure the collectors
wire to the tunnel. But leaving enough exposed wire
to attach the wires from the transformer later on. |
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